Bokashi Vermiculture

High Nitrogen Fertilizer via Bokashi Vermiculture
06 Nov

Most organic growers have used aerobic composting to process raw organic matter, including food scraps, into a useful soil amendment – compost. Composting is a fairly intensive process requiring the ingredients to have the correct C/N ratio in order to heat up yet decompose aerobically. Aerobic composting recycles only about 50% of the carbon in the starting material, losing the rest to the atmosphere as greenhouse gases. Compost piles need to be turned to keep the contents oxygenated and working quickly, plus they require a fair amount of space. And in our experience, they can attract rodents if food scraps are used.

Enter vermiculture and bokashi fermentation as alternatives to composting, especially in small gardens. Both methods are used to rapidly process food waste into a soil amendment. Both have their drawbacks; worms are picky about what they eat and do not eat raw food scraps very quickly, preferring rotten food to fresh. Bokashi fermented scraps should be used fairly quickly, and are wet and unpleasant to handle.

Now enter Bokashi Vermiculture. We put the two processes together to get the best of both worlds. The result is a stable, high nitrogen soil amendment. Simply put, we use bokashi fermentation to process two vegetarian household’s fruit and vegetable kitchen waste, then feed the fermented mess to our worms who seem to thrive on it. The worms rapidly process the bokashi fermentation product into vermicompost. From kitchen to vermicompost takes less than 8 weeks, which means we get more vermicompost in less time. It’s not a new idea, but then again no one else seems to be doing it.

Both bokashi fermentation and vermicomposting conserve nitrogen compared to aerobic composting, and the result is a high nitrogen, stable soil amendment. A handful under transplants in mineralized soil results in great veggies, like the Chinese cabbage in the picture below (pic taken today).

Chinese cabbage-1

There are plenty of places to buy worm bins and bokashi fermenters. We don’t use either of those, but instead put ours together out of inexpensive parts as described below. Ours is not a system for apartment living, but it could be scaled up or down depending on available space and raw organic matter.

Worm setup-1

The Worm Bin

We have a simple 3′ x 5′ worm bin that is built into the side of a hill. The bottom and sides of the bin are cement backer board pieces left over from a bathroom tile project. The cement board does not absorb water and is solid on the bottom, helping keep the worms moist and any burrowing critters out. Anything solid could be used for the floor; we just used what was around. The cover is a plastic tarp with a second acrylic panel cover to help keep the sun from rotting the tarp. Being built into the hill helps to moderate the temperature in the bin – worms do their best between 70 – 80F but they survive from 38F to 95F. This bin has yet to go through a winter, although our coastal California winters are hardly cold. If we lived in a cold climate we might cover the whole thing with a thick layer of straw and let the worms go dormant for the cold season. If we lived in a wet climate we might not build it into a hill, and take more care to keep rain out.

worms at work-1Our worms are red wigglers, a.k.a. compost worms, Eisenia fetida. Our first handful of worms came from a friend, eventually multiplying from just a few to really a lot. Reproduction does not happen overnight though, even though one adult worm can ultimately produce 10 babies a week. It takes 3 – 5 months for a worm to grow from egg to sexual maturity, so there can be a delay if you don’t start with enough worms. Other native decomposers like pillbugs, sowbugs and earwigs live in our bin, as do some extremely healthy looking lizards. In the picture to the right, uneaten bokashi fermented veggies are visible, which is why the worms are there.

We started our worm careers with a more traditional worm bin, the kind with stackable trays. This worked when we were feeding the worms just a few small scraps. The trouble is that most of our scraps are large (outer cabbage leaves, onion peels, carrot tops) and the little trays could not handle them. And although the tray system worked, it did not produce very much vermicompost. We consider our in-ground bin to be a real improvement.

Harvesting the Castings / Feeding the Worms

To harvest worm castings we move the darker, denser material to one side of the bin with a shovel. This allows the vermicompost material to dry out a little and the worms to move back to the center of the pile. After a couple of weeks we sift these castings into a bucket through an old nursery flat (about 1/2″ mesh) to get any undigested large chunks out like mango seeds or avocado seeds. These go back in pile for further work by the worms.

finished worm compost-1The worms are ready to be fed when most of their food in a certain area has turned into dark castings. We shovel out the darker castings and worms leaving a layer of worms and castings at the bottom, then dump in up to 5 gallons of fermented bokashi, then cover the raw bokashi entirely with dark castings and worms. If there are not enough dark castings to cover the worms with, they are not ready to be fed. If dead leaves or other decaying plant material is available, it could be layered in with the bokashi.

At the same time we are feeding, we “fluff up” the active feeding sections of the pile by gently turning it with a shovel. The idea is to make sure that there are no large sections of undigested bokashi. Even though the bokashi ferment is anaerobic, the worms like to eat aerobicly digested food. It does not take long to convert the bokashi to worm food – contact with a little air will do it. Be forewarned; if you are feeding straight bokashi, this process is not completely smell free! The addition of dead leaves or partially decomposed regular compost at bokashi feeding time will make the “fluff” process more pleasant.

The Bokashi Fermentation Setup

bucket o bokashi fermenting-1
There are many websites and stores now that sell bokashi fermentation supplies; we even saw a bokashi fermenter for sale at Whole Foods. These systems may work very well, but we made our own, including our initial batch of EM1 starter microbes.

Traditional bokashi composting is an anaerobic process using EM1 microbes to rapidly ferment raw organic matter (more about the microbes later). The raw organic matter, in our case kitchen scraps, is mixed with EM1 inoculated roughage, in our case wheat bran, and pushed down to remove all air (more about the bran later). The resulting mix is fermented in a sealed container for several weeks at room temperature.

The picture at right shows a brewing bucket with it’s inner plastic wrap seal off. We use a 5 gallon bucket with a sealable lid and cover the bokashi with a layer of thick plastic wrap before putting the lid on. Note that 5 gallons of solid food scraps and bran is heavy – it can weigh up to 40 pounds. It is possible to find smaller buckets or not fill them all the way up to reduce the weight.

Bokashi needs anaerobic conditions (no oxygen) and a little air can cause it to turn black, go bad and really stink. Properly fermented bokashi looks like sauerkraut, with all the original bits still identifiable, and has a vinegary smell that is no worse than sauerkraut. Commercial bokashi buckets have a drain at the bottom to remove liquid. We haven’t done that on ours; we just use solid buckets, and the bran helps to soak up any extra moisture.

We keep up to 4 buckets brewing while 2 buckets are being filled with new scraps. It takes about 2 weeks for us to fill a bucket, then the bokashi scraps ferment in the bucket for another 2 – 4 weeks, depending on whether the worms are ready to be fed or not. The bokashi bucket being filled is kept outside (the garage would be another candidate spot) and we keep a separate container in the kitchen to accumulate scraps. We also keep a container of bokashi bran to add to the kitchen scrap container. It helps to keep odors down in the kitchen. When we put scraps in the kitchen container, we add a little bran.

Bokashi serum is used to inoculate bokashi bran, which is used to inoculate the kitchen scraps for the bokashi fermentation.

Making Bokashi Serum

There are plenty of good suppliers of EM1(TM) microbes, such as TeraGanix, but to start with I made my own serum from scratch. I got the recipe from this website.
Week 1…
Assemble these ingredients:

  • 1/4 cup rice
  • 1 cup water
  • Quart glass jar with lid

Put the rice and water in the jar and shake vigorously until the water is white and cloudy.
Strain off the rice.
Leave the water in the jar with the lid on loosely
Leave in a dark cool place for 5 – 7 days

Week 2…
Assemble these ingredients

  • A little less than 1 cup of the water, strained
  • 1/2 gallon (8 cups) milk
  • 1 gallon wide mouth jar or container with lid

Mix the water and milk in the jar.
Leave the lid on loosely, !very important!, it can explode otherwise
Leave in a cool dark place for 5-7 days

Week 3…
Assemble these ingredients

  • 1 tsp blackstrap molasses
  • Smaller jars to store the serum in, ~1.5 quarts

The milk should have separated into a curd on top and a clear yellow liquid below.
A little white mold is okay on the curd but black mold is not okay.
Remove the curd – you can feed it to animals.
Strain out the yellow liquid — this is the serum.
Dissolve the molasses in the serum.
The serum can be stored in the refrigerator for up to a year.

The serum has other uses as a foliar spray or soil drench. More on this in a future post…

We don’t know if this recipe results in the same mix of microbes as EM1(TM) – we assume it does not. However we’ve tried both, and they both seem to work fine for making bokashi bran.

Making Bokashi Bran

We buy wheat bran in a 50 lb. sack for about $20 at our local feed store. Other people use newspaper or sawdust instead of bran but we haven’t tried that yet.
Week 1…
Assemble these ingredients

  • 10 lbs bran
  • 2/3 C bokashi serum or EM1(TM)
  • 2/3 C blackstrap molasses
  • 20 C water, preferably de-chlorinated
  • Large container to mix in
  • At least 2.5 gallon container with airtight lid to “cook” in (we use a 3 gallon pail with gamma lid)
  • plastic wrap to fit over the bran in the “cook” container

This is about twice the water/serum/molasses recommended in other recipes on the web. Perhaps the wheat bran we can buy is extra dry? You may want to start with half the water, serum and molasses and see how moist your bran mix is before adding more.
Most recipes call for the use of de-chlorinated water (or well water or rain water) because chlorine can kill the microbes you’re trying to propogate. We’ve had to use chlorinated water at times and the process still worked. We now have a de-chlorinating filter on a hose bib, so we use water from the filter.
Mix the blackstrap molasses in a little hot water to dissolve it. Dilute with cold water or let it cool to less than 110F (it will feel just warm on the inside of your wrist). The serum microbes will be killed by temperatures over 110F.
Mix the serum, cooled dissolved molasses and water together. Add to the bran while stirring with your hand.
You’ve added enough liquid when all the bran is moist and a handful just sticks together when squeezed.
Put the bran in the sealable container, pushing it down to remove all air.
Cover the top of the bran with plastic wrap to keep air out.
Seal the lid.
Store in a cool place for 2-3 weeks

bran drying-1Week 3…
Assemble these ingredients

  • tarp to dry the bran on
  • container to store the dry bran in

When you open the lid of your inoculated bran, it should have a vinegar like smell. A bit of white mold is okay.
We dry our bran on a tarp outside, turning it several times a day to get all the parts dry. It takes 2-3 days drying time, even in our California sun. The picture at right shows 10 lbs of bran drying on a 4′ x 6′ tarp. If it is not entirely dry when you put it away it can grow mold, so it’s best to get it thoroughly dry.

Bokashi Vermiculture has been working well for us. We hope it will for you too!

Click to view article on a single page